The Port Talbot Distributor Road is part of a regeneration plan for the region, designed to open up land and attract new business and leisure facilities. The new road, known as ‘Harbour Way’, is a dual carriageway running between junctions 38 and 41 of the M4. The existing A48 Port Talbot bypass ran through urban areas causing noise, pollution, poor safety and impacting journey times for local residents. This highly prestigious contract was funded by the Welsh Assembly Government who had set the client a challenge for project innovation, whilst working within tight programme and budget requirements.
The new road has a mixture of structures; including underpasses, bridges and the busy Swansea to London Paddington railway line with limited possession periods available. Speed of installation was a key consideration, since much of the work was carried out under complex traffic management. Structural drainage was needed for all the earth retaining structures. Traditional methods, such as porous blocks or no fines concrete, require manual handling equipment which results in slow installation and potential damage to bituminous waterproofing layers. Access to structures was also limited, posing potential issues with site deliveries and installation on this congested site.
The contractor Costain investigated more modern, innovative and financially beneficial drainage systems such as ABG Deckdrain geocomposite as a replacement for the concrete blocks in the original design. The BBA approved Deckdrain drainage geocomposite offers considerable financial and handling benefits, complemented by superior flow capacity and high compressive strength. The lightweight rolls come in standard off-the-shelf sizes of 1.1 x 50m or 2.2 x 25m and are laid horizontally in progressive lifts along with the waterproofing and backfill. The composite has a filter to prevent clogging and a high flow core to provide an additional impermeable, protective layer.
Deckdrain, approved by Neath Port Talbot Council, Welsh Assembly Government and Network Rail, assisted in the completion of the scheme within budget and on time.
Costain received national recognition for this project, receiving the ‘Considerate Constructors 2013′ and ‘Constructing Excellence in Wales 2012′ awards.
The ABG Service
ABG provided design advice and appropriate material grade selection to Neath Port Talbot Council for site specific flow rate and crush strength requirements and practical guidance for installation to Costain.
Contact ABG to explore how Deckdrain could help your client achieve a sustainable, cost-effective and carbon neutral solution.