Asphalt Reinforcement 

Fortifix®, Chelker Reservoir access road resurfacing, Skipton UK

Project Information

Client:Yorkshire Water
Contractor(s):JN Bentley (main contractor)
Calder CAD (surfacing contractor) &
Recomac (Fortifix installer)
Consultant:ABG Geosynthetics
Product:Fortifix 1C Asphalt Reinforcement
Quantity:400m2
Benefits:- Fast installation
- Long lasting reinforcement
- Superior interlock with asphalt
- Low strain to prevent cracking
- Thinner overlay required


Project Description

The Chelker Reservoir lies within an area of outstanding natural beauty at the southern edge of the Yorkshire dales and is only 2 miles as the crow flies from the Bolton Abbey heritage site. Following a recent programme of sheet piling works and heavy trafficking from site vehicles, the entire length of the access road had suffered from reflective cracking.

The Challenge

Resurfacing contractors Calder CAD were consulted by JN Bentley, on behalf of clients Yorkshire Water, to install a long-lasting resurfacing repair to fix the potholes and areas of cracking. The single track road receives frequent heavy loadings from tractors accessing the surrounding farms, in addition to Yorkshire Water maintenance vehicles.

Potholes and reflective cracking on the access road

The remote area is subject to high levels of annual rainfall with frequent heavy downpours and wintry conditions, so needed a rugged repair option to reduce ongoing maintenance costs and prevent early recurrence of the problem. The low tensile strength of asphalt means it is subject to cracking as a result of settlement, fatigue, temperature fluctuations and vehicle loadings following periods of wet and cold weather.

The solution needed to be fast to install to minimise disruption to the local residents and nearby working farms, especially following on from the recent piling works.

The Solution

The Fortifix steel cord reinforcement option was recommended as providing the best solution to reflective cracking. The low-strain properties of the steel grid and the unique seven strand cord profile provides a strong interlock into the asphalt, giving a 32% longer design life than glass fibre grids. A thinner layer of asphalt is also required as a result (in this case a 50mm surface course of AC 10 dense 100/150).

Following planing and patch repairs by Calder CAD, the Fortifix 1C asphalt reinforcement geosynthetic was laid, supplied cut to the correct width so it could be simply rolled out into the bitumen emulsion bond coat (Mulitbond 70).

It is the first time Fortifix geogrid has been specified by Calder CAD and Managing Director Jason Dooling oversaw the installation;

“The Fortifix grid was easy to install and absorbed nicely into the tack coat. Additional emulsion was applied over areas where the textile overlaps widthways and at the start of a new roll to make sure it didn’t lift up as we laid the asphalt. The grid was easy to cut around the raised ironwork using straight edge snips, and the entire resurfacing was completed in one morning with minimal disruption to the local residents”.

ABG Fortifix steel grid asphalt reinforcement

Fortifix 1C asphalt reinforcement grid - Steel Cord & Polyester textile composite

The ABG Service

ABG provided a design and consultation service for the new access road and accompanied the install to provide installation guidance.

Contact ABG today to discuss your asphalt road reinforcement project specific requirements and discover how ABG past experience and innovative products can help on your project.

Fortifix geogrid InstallationFortifix geogrid Installation
Asphalt laying over the Fortifix Steel Cord GridAsphalt laying over the Fortifix Steel Cord Grid
Multibond 70 emulsion coat & Fortifix bond before overlayMultibond 70 emulsion coat & Fortifix bond before overlay
Completed crack-free asphalt access road


Fortifix® Steel Grid Asphalt Reinforcement

Fortifix® is a revolutionary steel grid and geotextile composite asphalt reinforcement system, supplied as a supply and install material from ABG.

more...

Fortifix® Steel Grid Asphalt Reinforcement
 

Products

Fortifix® Steel Grid Asphalt Reinforcement

Fortifix® is a revolutionary steel grid and geotextile composite asphalt reinforcement system, supplied as a supply and install material from ABG.

more...

Fortifix® Steel Grid Asphalt Reinforcement
 

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