Fortifix® Steel Grid Asphalt Reinforcement

Fortifix® Steel Grid Asphalt Reinforcement

Fortifix® anti-reflective cracking interlayer has an advanced steel cord structure combined with a non-woven geotextile layer to provide optimal reinforcement for road surfaces.

Fortifix® Steel Grid Asphalt Reinforcement

Fortifix® is a revolutionary steel grid and geotextile composite asphalt reinforcement system.

Applications

  • Crack prevention
  • Control of Reflective Cracking
  • Joint strengthening (road widening and haunching)
  • Rut prevention
  • Reduction in overlay thickness
  • Avoid reconstruction
  • Thermal Fatigue
  • Lean Concrete Roadbase

Benefits

  • Extends pavement life
  • Cost effective
  • Binds surface together and seals pavement
  • High Young's modulus provides high tensile strength at low elongation 
  • Reduces the need for primary aggregates
  • Avoids threshold problems
  • Subgrade Drainage & Waterproofing
  • Economical Resurfacing

Asphalt is one of the most commonly used materials for the surfacing of roads and airport runways as well as other trafficked structures such as car parks and distribution centres.

The low tensile strength of asphalt means it can be easily damaged by a number of factors including settlement, fatigue, temperature fluctuations and vehicle loadings. Damage arising from reflective cracking usually manifests as a cracked or broken surface including pot holes which has implications for the comfort of the road user, vehicle damage and to the subsequent on-going maintenance costs to the operator of the paved area.

Renovating roads has never been easier, faster and more sustainable than with the Fortifix® anti-reflective cracking interlayer. The unique balance of high stiffness and low strain properties, provides an excellent anti-cracking asphalt reinforcement solution as well as many other advantages in terms of installation, durability and recyclability.

Fortifix Road asphalt reinforcement anti-cracking geocomposite strengthens the road surface

Safe-guarding the quality of roads

Increasing traffic volumes and loading put severe strain on existing road infrastructure, leading to reflective cracking and structural problems. At worst these issues reduce driving comfort as well as causing millions of pounds worth of damage, insurance claims and decreasing road safety for motorists and cyclists.

To improve the quality of our road infrastructure, cost-effective renovation is necessary to ensure:

  • Long-lasting roads
  • Improved driving comfort
  • Less vehicle damage
  • Safe road conditions
Fortifix Road asphalt reinforcement anti-cracking geocomposite

The best choice for your road renovation

Renovating roads with a crack-preventing steel interlayer is a perfect alternative to complete road construction. Using an Fortifix® speeds up construction because there is no need to expose the underlying pavement structure. Interlayers are available in many materials, including plastic, glass and carbon. However, steel offers the best solution:

  • Cradle-to-cradle - Steel is the world’s most recycled material as it doesn’t typically degrade each time it is reprocessed, unlike many plastics and paper materials.
  • Durability - Steel, unlike many plastic and paper materials, has a very high young’s modulus, which gives a high durability and long term performance.
  • Stability - Steel is a high-grade building material that is proven to provide solid support for all types of applications.
Fortifix geocompsoite benefits
Fortifix gecomposite has a steel interlayer bonded to a geotextile for increased asphalt strength and stiffness

Why Fortifix steel reinforcement?

Fortifix, with its unique galvanised steel cord grid and polyester geotextile composite is easy to install. To work effectively, the reinforcement must have a modulus (low strain strength) that is significantly higher than the modulus of the material being reinforced. Fortifix steel cord has a Young’s Modulus of 190 GPa (50 times higher than that of asphalt). By comparison, glass fibre has a Young’s Modulus of 70 GPa, which makes glass fibre a less effective reinforcement of asphalt. Fortifix steel reinforcement is 8 times stronger than polymeric systems.

Fortifix asphalt reinforcement installation



Extended Life-time

A new pavement will have a design life of 20 years before it requires maintenance, and an overlay onto an existing road will have a design life of 7 years. Adding Fortifix into the design will incur a small additional cost, typically less than 10% of a new road and 15% of an overlay. The design life of the pavement will be increased by up to a factor of 4. This gives a Cost Benefit of 1.8, meaning that for every £1 spent a saving of £0.80 is made.

Fortifix® retains its high stiffness and optimal elongation even after installation and continuous, heavy traffic. The reason for the improved performance of the steel is due to its superior bond within the asphalt layers.

Fortifix® has been fine-tuned through finite-elements simulations (FEM). Extensive performance tests, including 3-point bending tests, thermal-plate tests and bond tests showed that Fortifix® has a high tensile stiffness and significantly improves design life.

The life-time of Fortifix® is 32% longer than glass fibre grids:

Fortifix specification table

The anti-cracking properties clearly outperform glass fibre grids with a similar EA and a higher tensile strength

Sustainability

Fortifix is cost effective and it is also the most sustainable solution. Increasing the life of the pavement or overlay has an associated carbon saving compared to traditional unreinforced road construction. In addition, Fortifix creates a further carbon saving by eliminating pot holes and the energy consumed in repairs to damaged tyres and vehicles. Fortifix is 100% recyclable, thanks to the innovative treatment of the cords, the structure can be easily planed and completely separated from the asphalt.

Simple installation process

Fortifix® is quick and easy to install. Fortifix® can be easily installed either by hand or mechanically, on both planed and regulated surfaces.Fortifix is installed by exactly the same process as used for glass fibre reinforcement grids. Fortifix has a fine cord structure kept in position on a low-weight non-woven textile, affording a lightweight roll that is easy to handle and cut, with just a pair of straight edge tin snips required.

ABG Fortifix asphalt reinforcement geocomposite Installed for reinforcing the asphalt surface of a trunk road

  1. Fortifix can be rapidly installed, with the road surface first swept before all potholes and large cracks are filled with bituminous material.  A regulating course may be required, please contact ABG for scheme specific advice.

  2. Bitumen emulsion or pure bitumen is sprayed onto the prepared receiving surface and the Fortifix is unrolled flat (by hand or machine) onto the wet tack coat. The bitumen does not bleed through the geotextile until hot asphalt is laid and this permits the paver and delivery trucks to run on the Fortifix.

  3. The overlay is laid to normal specifications, temperatures, compaction and weather conditions (minimum overlay of only 35mm compared to traditional reinforcement systems upto 100mm).

Fortifix® Our solution for road cracking

Fortifix® is a steel anti-reflective cracking interlayer. The advanced steel cord structure is combined with a light-weight non-woven geotextile to provide optimal stability during the overlay process preventing rucking and pushing under site traffic. The unique combination of high stiffness and low strain properties of Fortifix® provides excellent anti-cracking properties to the road surface.

Fortifix® 1-C:

Grid:40 x 30mm
Tensile Strength:42 x 54 kN/m
Young's modulus:190 GPa
Weight:353g/m2
Carrier PET:Non-woven geotextile
Bitumen retention:500g/m2


Advantages vs glass fibre grids

  • 3 times stiffer
  • 100% recyclable
  • Easy to lay flat with no rucking effect
  • Extended maintenance intervals

Typical Client Profile:

  • Highway Engineers & Contractors
  • Highways Authorities
  • Airport Engineers
  • Local Authority Planning Depts.

Fortifix asphalt reinforcement geogrid being laid on a road repair

Why ABG?

ABG is one of the original pioneers of asphalt reinforcement and has continually developed the market since 1990 by introducing innovations in product and installation. Our engineers will take survey information and use their experience and our design techniques to develop proposals for a wide range of projects, backed by PI insurance. ABG is also qualified to provide a complete installation service.

ABG are official distributors of Fortifix® in the UK.

Associated Products


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